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Andon System Product List

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IoT Signal Tower Utilization Andon System

IoT Signal Tower Utilization Andon System

"Visualization" improves productivity by 5 to 10%! It is a system that can be built cheaply to understand factors such as operating rates and the number of short stops!

The "IoT Signal Tower Utilization Andon System" is a system that displays the status of each signal tower obtained from AirGRID on a monitor and allows for history management. 【Features】 ■ Cost-effective "visualization" system construction ■ No maintenance costs for PKG by utilizing templates ■ Low update costs even during OS version upgrades ■ Capability to acquire production information ～☆ With system usage, you can "solve" the following issues! ☆～ ■ No need for modifications to existing equipment or network construction ■ Easy visibility of equipment and line operating status ■ Notifications to responsible personnel via signal lights or email ■ Usable overseas, including in the United States ■ By sending a "processing complete" signal from the equipment to the signal light, production results can be monitored *For more details, please download the PDF or feel free to contact us.

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Andon system construction case study (IoT)

Andon system construction case study (IoT)

Obtain operational status data from the construction machinery! Display the operational status on the large monitor at the site.

Here is an example of a constructed "Andon System." Data on the operating status from machine tools, counter data, and manufacturing item information (via IoT) is collected and displayed on large monitors at the site. The operating status is color-coded to indicate whether the machine is running, stopped, in standby, or in an abnormal stop, and it shows real-time information on what and how many items are being produced by each machine based on manufacturing items and counter information. Additionally, the collected data is reflected in the core system's performance information and is also used for inventory information and mold management. 【Features of the Andon System】 ■ The operating status is color-coded to indicate running, stopped, standby, and abnormal stop. ■ Real-time information on what and how many items are being produced by each machine is displayed on the monitor based on manufacturing items and counter information. ■ The collected data is reflected in the core system's performance information. *For more details, please refer to the PDF document or feel free to contact us.

  • Security cameras and surveillance systems
  • Process Control System
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Operational Monitoring and Analysis System - Andon System

Operational Monitoring and Analysis System - Andon System

Information about abnormalities and failures occurring in the production site is displayed in real-time! This can help prevent troubles before they occur.

Due to the inability to confirm the production achievement numbers on the production floor, the on-site workers were unable to grasp the delays in production, leading to instances where production was not completed within the target production time. Additionally, because abnormalities and failures in the production area could not be monitored in real-time, by the time issues were noticed, they had escalated into significant problems, resulting in wasted time and costs. This system enables real-time monitoring of the day's production progress by displaying the planned production numbers, actual production numbers, and their discrepancies on the production floor. [Purpose of Implementation] ■ Visualization of production achievement numbers and improvement of worker awareness - By recognizing the delays in production from the discrepancies between planned and actual production numbers, we aim to encourage improvements in work speed and complete production within the target production time. ■ Early detection of failures and abnormalities - We want to quickly respond to on-site troubles by monitoring abnormalities and failures occurring in the production area in real-time while remaining in the office. ■ Integration with higher-level systems - We aim to automatically receive data managed by higher-level systems for planned production numbers and incorporate it into the system without hassle in the office or production area. *For more details, please refer to the PDF document or feel free to contact us.

  • Security cameras and surveillance systems

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